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High-Speed Steel Hsse Thread Forming Tap

Model NO.: Form Tap
Shank Type: Straight Shank
Flute Count: Customized
Coating: TiCN/TiN/No Coating
Limit: 6h
Overall Length: 40 mm
Thread Length: 12 mm
Shank Diameter: 3 mm
Tang: 2.5 mm
Dk: 1.8 mm
Specification: M2×0.4

Product Description

Forming Thread Tap

Chip-less Threading Technology
Deforms material via cold flow forming instead of cutting, eliminating chips and debris.

Superior Thread Strength
Compressed grain structure increases fatigue resistance by 30% vs. cut threads.

Extended Tool Life
TicN/TiN coatings withstand 600°C, providing 3-5x longer life in abrasive materials.

Blind Hole Optimization
No chip evacuation needed – ideal for deep or blind holes (e.g., engine blocks, housings).

High-Speed Compatibility
Polished flutes reduce friction, enabling 50% faster tapping speeds than cutting taps.

Material Versatility
Works on non-ferrous metals (aluminum, brass), soft steel (< 1200 MPa), and plastics.

Reduced Tool Breakage
Reinforced core (60-65 HRC) resists fracture under high forming torque

TYPICAL APPLICATION SCENARIOS

Automotive Fastener Production
Forming high-strength threads in alloy wheels, transmission housings, and fuel injectors.

Electronics Manufacturing
Chip-less threading of aluminum smartphone casings and copper heat sinks.

Aerospace Components
Creating fatigue-resistant threads in titanium landing gear parts (requires coated taps).

Medical Device Assembly
Burr-free threading of stainless steel surgical tools and implant housings.

HVAC & Plumbing Systems
Sealing threads in brass water valves without clogging from metal chips.

High-Volume CNC Machining
Uninterrupted production of aluminum automotive parts (e.g., cylinder heads).

Product Parameters

Size L Lc Limit d k dk
M2 40 12 6H 3 2.5 1.8
M2.5 44 14 6H 3 2.5 2.3
M3 46 11 6H 4 3.2 2.8
M4 52 13 6H 5 4 3.7
M5 60 16 6H 5.5 4.5 4.6
M6 62 19 6H 6 4.5 5.5
M8 70 22 6H 6.2 5 7.4
M10 75 24 6H 7 5 9.3
M12 82 29 6H 8.5 6 11.2

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